Examinando por Autor "Pareja-Corcho J."
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Ítem Approximation of the mechanical response of large lattice domains using homogenization and design of experiments(Universitatea Politehnica Bucuresti, 2020-01-01) Montoya-Zapata D.; Acosta D.A.; Cortés C.; Pareja-Corcho J.; Moreno A.; Posada J.; Ruiz-Salguero O.; Montoya-Zapata D.; Acosta D.A.; Cortés C.; Pareja-Corcho J.; Moreno A.; Posada J.; Ruiz-Salguero O.; Universidad EAFIT. Departamento de Ingeniería de Procesos; Procesos Ambientales (GIPAB)Lattice-based workpieces contain patterned repetition of individuals of a basic topology (Schwarz, ortho-walls, gyroid, etc.) with each individual having distinct geometric grading. In the context of the design, analysis and manufacturing of lattice workpieces, the problem of rapidly assessing the mechanical behavior of large domains is relevant for pre-evaluation of designs. In this realm, two approaches can be identified: (1) numerical simulations which usually bring accuracy but limit the size of the domains that can be studied due to intractable data sizes, and (2) material homogenization strategies that sacrifice precision to favor efficiency and allow for simulations of large domains. Material homogenization synthesizes diluted material properties in a lattice, according to the volume occupancy factor of such a lattice. Preliminary publications show that material homogenization is reasonable in predicting displacements, but is not in predicting stresses (highly sensitive to local geometry). As a response to such shortcomings, this paper presents a methodology that systematically uses design of experiments (DOE) to produce simple mathematical expressions (meta-models) that relate the stress-strain behavior of the lattice domain and the displacements of the homogeneous domain. The implementation in this paper estimates the von Mises stress in large Schwarz primitive lattice domains under compressive loads. The results of our experiments show that (1) material homogenization can efficiently and accurately approximate the displacements field, even in complex lattice domains, and (2) material homogenization and DOE can produce rough estimations of the von Mises stress in large domains (more than 100 cells). The errors in the von Mises stress estimations reach 42% for domains of up to 24 cells. This result means that coarse stress-strain estimations may be possible in lattice domains by combining DOE and homogenized material properties. This option is not suitable for precise stress prediction in sensitive contexts wherein high accuracy is needed. Future work is required to refine the meta-models to improve the accuracies of the estimations. © 2020 by the authors.Ítem Approximation of the mechanical response of large lattice domains using homogenization and design of experiments(Universitatea Politehnica Bucuresti, 2020-01-01) Montoya-Zapata D.; Acosta D.A.; Cortés C.; Pareja-Corcho J.; Moreno A.; Posada J.; Ruiz-Salguero O.; Universidad EAFIT. Departamento de Ingeniería de Procesos; Desarrollo y Diseño de ProcesosLattice-based workpieces contain patterned repetition of individuals of a basic topology (Schwarz, ortho-walls, gyroid, etc.) with each individual having distinct geometric grading. In the context of the design, analysis and manufacturing of lattice workpieces, the problem of rapidly assessing the mechanical behavior of large domains is relevant for pre-evaluation of designs. In this realm, two approaches can be identified: (1) numerical simulations which usually bring accuracy but limit the size of the domains that can be studied due to intractable data sizes, and (2) material homogenization strategies that sacrifice precision to favor efficiency and allow for simulations of large domains. Material homogenization synthesizes diluted material properties in a lattice, according to the volume occupancy factor of such a lattice. Preliminary publications show that material homogenization is reasonable in predicting displacements, but is not in predicting stresses (highly sensitive to local geometry). As a response to such shortcomings, this paper presents a methodology that systematically uses design of experiments (DOE) to produce simple mathematical expressions (meta-models) that relate the stress-strain behavior of the lattice domain and the displacements of the homogeneous domain. The implementation in this paper estimates the von Mises stress in large Schwarz primitive lattice domains under compressive loads. The results of our experiments show that (1) material homogenization can efficiently and accurately approximate the displacements field, even in complex lattice domains, and (2) material homogenization and DOE can produce rough estimations of the von Mises stress in large domains (more than 100 cells). The errors in the von Mises stress estimations reach 42% for domains of up to 24 cells. This result means that coarse stress-strain estimations may be possible in lattice domains by combining DOE and homogenized material properties. This option is not suitable for precise stress prediction in sensitive contexts wherein high accuracy is needed. Future work is required to refine the meta-models to improve the accuracies of the estimations. © 2020 by the authors.Ítem Approximation of the mechanical response of large lattice domains using homogenization and design of experiments(Universitatea Politehnica Bucuresti, 2020-01-01) Montoya-Zapata D.; Acosta D.A.; Cortés C.; Pareja-Corcho J.; Moreno A.; Posada J.; Ruiz-Salguero O.; Universidad EAFIT. Departamento de Ingeniería Mecánica; Laboratorio CAD/CAM/CAELattice-based workpieces contain patterned repetition of individuals of a basic topology (Schwarz, ortho-walls, gyroid, etc.) with each individual having distinct geometric grading. In the context of the design, analysis and manufacturing of lattice workpieces, the problem of rapidly assessing the mechanical behavior of large domains is relevant for pre-evaluation of designs. In this realm, two approaches can be identified: (1) numerical simulations which usually bring accuracy but limit the size of the domains that can be studied due to intractable data sizes, and (2) material homogenization strategies that sacrifice precision to favor efficiency and allow for simulations of large domains. Material homogenization synthesizes diluted material properties in a lattice, according to the volume occupancy factor of such a lattice. Preliminary publications show that material homogenization is reasonable in predicting displacements, but is not in predicting stresses (highly sensitive to local geometry). As a response to such shortcomings, this paper presents a methodology that systematically uses design of experiments (DOE) to produce simple mathematical expressions (meta-models) that relate the stress-strain behavior of the lattice domain and the displacements of the homogeneous domain. The implementation in this paper estimates the von Mises stress in large Schwarz primitive lattice domains under compressive loads. The results of our experiments show that (1) material homogenization can efficiently and accurately approximate the displacements field, even in complex lattice domains, and (2) material homogenization and DOE can produce rough estimations of the von Mises stress in large domains (more than 100 cells). The errors in the von Mises stress estimations reach 42% for domains of up to 24 cells. This result means that coarse stress-strain estimations may be possible in lattice domains by combining DOE and homogenized material properties. This option is not suitable for precise stress prediction in sensitive contexts wherein high accuracy is needed. Future work is required to refine the meta-models to improve the accuracies of the estimations. © 2020 by the authors.Ítem Density-sensitive implicit functions using sub-voxel sampling in additive manufacturing(Multidisciplinary Digital Publishing Institute (MDPI), 2019-01-01) Montoya-Zapata D.; Moreno A.; Pareja-Corcho J.; Posada J.; Ruiz-Salguero O.; Universidad EAFIT. Departamento de Ingeniería Mecánica; Laboratorio CAD/CAM/CAEIn the context of lattice-based design and manufacturing, the problem of physical realization of density maps into lattices of a particular family is central. Density maps are prescribed by design optimization algorithms, which seek to fulfill structural demands on a workpiece, while saving material. These density maps cannot be directly manufactured since local graded densities cannot be achieved using the bulk solid material. Because of this reason, existing topology optimization approaches bias the local voxel relative density to either 0 (void) or 1 (filled). Additive manufacturing opens possibilities to produce graded density individuals belonging to different lattice families. However, voxel-level sampled boundary representations of the individuals produce rough and possibly disconnected shells. In response to this limitation, this article uses sub-voxel sampling (largely unexploited in the literature) to generate lattices of graded densities. This sub-voxel sampling eliminates the risk of shell disconnections and renders better surface continuity. The manuscript devises a function to produce Schwarz cells that materialize a given relative density. This article illustrates a correlation of continuity against stress concentration by simulating C0 and C1 inter-lattice continuity. The implemented algorithm produces implicit functions and thus lattice designs which are suitable for metal additive manufacturing and able to achieve the target material savings. The resulting workpieces, produced by outsource manufacturers, are presented. Additional work is required in the modeling of the mechanical response (stress/strain/deformation) and response of large lattice sets (with arbitrary geometry and topology) under working loads. © 2019 by the authors. Licensee MDPI, Basel, Switzerland.Ítem Meta-modeling of Lattice Mechanical Responses via Design of Experiments(Institute of Electrical and Electronics Engineers Inc., 2020-01-01) Montoya-Zapata D.; Acosta D.A.; Cortes C.; Pareja-Corcho J.; Moreno A.; Posada J.; Ruiz-Salguero O.; Montoya-Zapata D.; Acosta D.A.; Cortes C.; Pareja-Corcho J.; Moreno A.; Posada J.; Ruiz-Salguero O.; Universidad EAFIT. Departamento de Ingeniería de Procesos; Procesos Ambientales (GIPAB)In the context of lattice manufacturing, the problem of mechanical and structural characterization of large lattice domains is relevant. Lattice materials are used in engineering (e.g. in energy absorption and heat conduction) and biomedical (e.g. bone implants and artificial tissues) applications. However, the numerical simulation of large lattice domains is limited by its complicated geometry, which hinders the meshing stage and produces intractable finite element meshes. The existing efforts to simulate large lattice domains are based on the generation of simplified homogeneous domains equipped with material properties that approximate the behavior of the lattice domain equipped with the bulk material. Using this approach, one can estimate the displacements field over the lattice domain using a lighter mesh and a cheaper simulation. However, since stresses are influenced by geometrical conditions, the stresses of the simplified domain do not match the stresses of the lattice domain. As a response to this limitation, this article proposes a methodology based on the systematic use of design of experiments to devise meta-models to estimate the mechanical response of lattice domains. The devised meta-models can be integrated with material homogenization to allow the mechanical characterization of large lattice domains. In this paper, we apply the proposed methodology to develop meta-models for the estimation of the von Mises stress in Schwarz Primitive lattice domains. Results show that the proposed methodology is able to generate efficient and accurate meta-models whose inputs are based on the displacements on the boundary of the Schwarz cell. Therefore, numerical simulations with the homogeneous simplified domain can be used to feed the meta-models. Additional work is still required to integrate the developed meta-models with material homogenization to test large Schwarz Primitive lattice domains under working loads. © 2020 IEEE.Ítem Meta-modeling of Lattice Mechanical Responses via Design of Experiments(Institute of Electrical and Electronics Engineers Inc., 2020-01-01) Montoya-Zapata D.; Acosta D.A.; Cortes C.; Pareja-Corcho J.; Moreno A.; Posada J.; Ruiz-Salguero O.; Universidad EAFIT. Departamento de Ingeniería Mecánica; Laboratorio CAD/CAM/CAEIn the context of lattice manufacturing, the problem of mechanical and structural characterization of large lattice domains is relevant. Lattice materials are used in engineering (e.g. in energy absorption and heat conduction) and biomedical (e.g. bone implants and artificial tissues) applications. However, the numerical simulation of large lattice domains is limited by its complicated geometry, which hinders the meshing stage and produces intractable finite element meshes. The existing efforts to simulate large lattice domains are based on the generation of simplified homogeneous domains equipped with material properties that approximate the behavior of the lattice domain equipped with the bulk material. Using this approach, one can estimate the displacements field over the lattice domain using a lighter mesh and a cheaper simulation. However, since stresses are influenced by geometrical conditions, the stresses of the simplified domain do not match the stresses of the lattice domain. As a response to this limitation, this article proposes a methodology based on the systematic use of design of experiments to devise meta-models to estimate the mechanical response of lattice domains. The devised meta-models can be integrated with material homogenization to allow the mechanical characterization of large lattice domains. In this paper, we apply the proposed methodology to develop meta-models for the estimation of the von Mises stress in Schwarz Primitive lattice domains. Results show that the proposed methodology is able to generate efficient and accurate meta-models whose inputs are based on the displacements on the boundary of the Schwarz cell. Therefore, numerical simulations with the homogeneous simplified domain can be used to feed the meta-models. Additional work is still required to integrate the developed meta-models with material homogenization to test large Schwarz Primitive lattice domains under working loads. © 2020 IEEE.Ítem Meta-modeling of Lattice Mechanical Responses via Design of Experiments(Institute of Electrical and Electronics Engineers Inc., 2020-01-01) Montoya-Zapata D.; Acosta D.A.; Cortes C.; Pareja-Corcho J.; Moreno A.; Posada J.; Ruiz-Salguero O.; Universidad EAFIT. Departamento de Ingeniería de Procesos; Desarrollo y Diseño de ProcesosIn the context of lattice manufacturing, the problem of mechanical and structural characterization of large lattice domains is relevant. Lattice materials are used in engineering (e.g. in energy absorption and heat conduction) and biomedical (e.g. bone implants and artificial tissues) applications. However, the numerical simulation of large lattice domains is limited by its complicated geometry, which hinders the meshing stage and produces intractable finite element meshes. The existing efforts to simulate large lattice domains are based on the generation of simplified homogeneous domains equipped with material properties that approximate the behavior of the lattice domain equipped with the bulk material. Using this approach, one can estimate the displacements field over the lattice domain using a lighter mesh and a cheaper simulation. However, since stresses are influenced by geometrical conditions, the stresses of the simplified domain do not match the stresses of the lattice domain. As a response to this limitation, this article proposes a methodology based on the systematic use of design of experiments to devise meta-models to estimate the mechanical response of lattice domains. The devised meta-models can be integrated with material homogenization to allow the mechanical characterization of large lattice domains. In this paper, we apply the proposed methodology to develop meta-models for the estimation of the von Mises stress in Schwarz Primitive lattice domains. Results show that the proposed methodology is able to generate efficient and accurate meta-models whose inputs are based on the displacements on the boundary of the Schwarz cell. Therefore, numerical simulations with the homogeneous simplified domain can be used to feed the meta-models. Additional work is still required to integrate the developed meta-models with material homogenization to test large Schwarz Primitive lattice domains under working loads. © 2020 IEEE.Ítem Reconfigurable 3D CAD feature recognition supporting confluent n-dimensional topologies and geometric filters for prismatic and curved models(MDPI AG, 2020-01-01) Pareja-Corcho J.; Betancur-Acosta O.; Posada J.; Tammaro A.; Ruiz-Salguero O.; Cadavid C.; Universidad EAFIT. Departamento de Ingeniería Mecánica; Laboratorio CAD/CAM/CAEFeature Recognition (FR) in Computer-aided Design (CAD) models is central for Design and Manufacturing. FR is a problem whose computational burden is intractable (NP-hard), given that its underlying task is the detection of graph isomorphism. Until now, compromises have been reached by only using FACE-based geometric information of prismatic CAD models to prune the search domain. Responding to such shortcomings, this manuscript presents an interactive FR method that more aggressively prunes the search space with reconfigurable geometric tests. Unlike previous approaches, our reconfigurable FR addresses curved EDGEs and FACEs. This reconfigurable approach allows enforcing arbitrary confluent topologic and geometric filters, thus handling an expanded scope. The test sequence is itself a graph (i.e., not a linear or total-order sequence). Unlike the existing methods that are FACE-based, the present one permits combinations of topologies whose dimensions are two (SHELL or FACE), one (LOOP or EDGE), or 0 (VERTEX). This system has been implemented in an industrial environment, using icon graphs for the interactive rule configuration. The industrial instancing allows industry based customization and itis faster when compared to topology-based feature recognition. Future work is required in improving the robustness of search conditions, treating the problem of interacting or nested features, and improving the graphic input interface. © 2020 by the authors.Ítem Reconfigurable 3D CAD feature recognition supporting confluent n-dimensional topologies and geometric filters for prismatic and curved models(MDPI AG, 2020-01-01) Pareja-Corcho J.; Betancur-Acosta O.; Posada J.; Tammaro A.; Ruiz-Salguero O.; Cadavid C.; Pareja-Corcho J.; Betancur-Acosta O.; Posada J.; Tammaro A.; Ruiz-Salguero O.; Cadavid C.; Universidad EAFIT. Departamento de Ciencias; Matemáticas y AplicacionesFeature Recognition (FR) in Computer-aided Design (CAD) models is central for Design and Manufacturing. FR is a problem whose computational burden is intractable (NP-hard), given that its underlying task is the detection of graph isomorphism. Until now, compromises have been reached by only using FACE-based geometric information of prismatic CAD models to prune the search domain. Responding to such shortcomings, this manuscript presents an interactive FR method that more aggressively prunes the search space with reconfigurable geometric tests. Unlike previous approaches, our reconfigurable FR addresses curved EDGEs and FACEs. This reconfigurable approach allows enforcing arbitrary confluent topologic and geometric filters, thus handling an expanded scope. The test sequence is itself a graph (i.e., not a linear or total-order sequence). Unlike the existing methods that are FACE-based, the present one permits combinations of topologies whose dimensions are two (SHELL or FACE), one (LOOP or EDGE), or 0 (VERTEX). This system has been implemented in an industrial environment, using icon graphs for the interactive rule configuration. The industrial instancing allows industry based customization and itis faster when compared to topology-based feature recognition. Future work is required in improving the robustness of search conditions, treating the problem of interacting or nested features, and improving the graphic input interface. © 2020 by the authors.